HEAVY MECHANICAL COMPLEX

Iron Strong Tomorrow

SUGAR PLANTS

Our dynamic Sugar Project team consists of experienced personnel equipped to carry out detailed feasibility studies. They ensure that the project is technically and economically feasible taking into consideration the individual requirements of the customer. They also design, construct and run the sugar mills on turn-key basis. A typical feasibility study at HMC comprises of:-

  • Analysis of raw material.
  • Site survey and selection in relation to in-frastructure facilities, study of soil, water etc.
  • Local labor conditions for construction as well as running of the factory.
  • Investment study, cost analysis, cash flow etc.

Product Range

 HMC provides turnkey solutions for mills, process houses and all other equipment required for all kinds of sugar industries, including complete sugar plants handled on turnkey basis. Its energy saving solutions with exceptional results has made it the leader in this highly competitive industry.

Cost Effective Solutions

  • Compact Plant layouts reduce cost of civil works while allowing provision for future expansion.
  • Rugged equipment designs ensure reduced downtime.
  • Plant optimization, balancing and modernization by modular addition of equipment
  • Co-generation of power for existing and new sugar plants, to improve viability.
  • Optimized equipment and piping designs to reduce energy consumption.

Project Management Capability

  • Experienced Project Managers, Engineers, Construction and Commissioning personnel work together for efficient Project Management and on time delivery.
  • S. Project based planning, scheduling and monitoring.
  • Sequential supplies ensure organized construction at site.
  • Site Construction & Commissioning activities.

Design & Engineering

HMC’s engineering team is the largest and most competent in the country. Our engineering staff comprises of design engineers, designing draughtsman and other complementary staff.  These technologists, who are specialists in their respective spheres, draw up the details for complete plant engineering from plant layout to equipment selection, equipment design, piping schedules, material balance, utility balance, heat balance, loading and strength calculations of supporting structure etc. Our design team is capable of handling the engineering of:

    • Complete sugar plants up to 20,000 TCD based on various processes such as:
    • Double Carbonation Double Sulphitation process.
    • Sulpho Defecation Process.
    • Defecation Remelt Carbonation/Sulphitation Process.
    • Any other Process preferred by buyer (Telofloc etc.)

Engineering Resources

  • AutoCAD for generation of drawing and bill of Materials
  • Sugars for Sugar process design
  • STAAD PRO structural design
  • TEKLA for Structure Detailing
  • CAESAR –II for piping stress analysis
  • PV Elite For pressure vessels
  • KISS SOFT for Gearing